Stainless Steel Multi-Function Reactor

WHY AV-50R

DESIGN & STRUCTURE

• The AV-50R is a 50-litre floor-standing reactor built around a SUS316L inner vessel, a vacuum-tight SUS304 jacket shell, a heavy-duty top-drive motor, an interchangeable agitator (anchor / paddle / propeller), and a multi-coil reflux condenser. Every port, valve and instrument is designed for repeatable batch operation under vacuum and elevated temperature.
• Cutaway of the AV-50 — R · jacketed vessel with reflux condenser (numbered parts are explained below).

WORKING PRINCIPLE

• Fig. 2 — Working principle of the AV-50 — R · charge → control → reflux/distil → discharge.
• 01 · Charge — Load raw materials through the KF16 top port, then seal and pull vacuum (optional) before heating.
• 02 · Control — Circulate heat-transfer fluid through the 1 m² jacket and run the anchor agitator at the target RPM — the same vessel handles exothermic and endothermic steps.
• 03 · Reflux or distil — Vapours rise to the condenser. Choose full reflux (to keep the reaction at temperature) or divert to the 30 L receiver (to strip solvent or collect a fraction).
• 04 · Discharge — Open the bottom valve to drain the slurry. The zero-dead-space design leaves no residue — ideal for crystals, suspension products and small-batch AP Is.
• Net result: one vessel replaces a separate reactor + still + mixer + crystalliser, with fewer product transfers, fewer cleaning cycles and a much smaller footprint.

TECHNICAL SPECIFICATIONS

• * Specifications follow the manufacturer’s published data sheet for model AV-50R.

APPLICATIONS

• The AV-50R is widely used wherever a 50-litre batch has to be reacted, distilled, mixed or crystallised in a single sealed vessel — typical industries and duties include:
• Fig. 3 — Six typical industries and uses for the AV-50R multifunctional reactor: pharma AP Is, botanical / CBD extracts, fine chemicals, solvent recovery, mixing and crystallisation.

SERVICE & CONTACT

• We back the AV-50R with full pre-sales and after-sales support from the factory:
• • One-stop complete systems — we can supply matching vacuum pump, heating/cooling circulator, low-temperature chiller and PTFE transfer lines so the reactor ships ready to run.
• • Customisation — vessel volume, agitator type, motor, control panel and seal configuration can be tailored to the process.
• • Commissioning — installation guidance, on-site commissioning and operator training are available on request.
• • Warranty & spares — 12-month warranty plus long-term spare-parts supply and remote diagnostic support.